Spinning involves two steps Carding and Spinning- Carding is sometimes done by hand with help of carding brush or on carding rollers run by hand. The carded wool is spun into yarn by using a charkha or a spinning wheel.
Wool is either imported or is bought from Woolen Mills and is carefully sorted to pick out unwanted particles. Wool often carries dust, grease which is removed by washing it thoroughly and is then sun dried for two-three days.
These dyes have a high degree of fastness. Depending on the weather, the dyed yarn has to be dried in the sunlight for one to three days.
Each and every carpet is exclusively designed in our Designer. Our carpet designers are well equipped experts and use the most advanced software for designing the stunning and elegant carpets.
Weaving carpets is a skillful job and a certain level of expertise on the part of the weaver. There have been different types of weaving techniques that can be used to produce carpets with a variety of effects and designs on them. Every act of weaving involves choosing a particular fiber, deciding on colors, imagining an abstract or design, a weaving technique, and finally a finishing process where the carpet finally turns into a refined piece of craft and comfort.
The carpet is washed for the final time. Final washing provides it the required luster & softness and also removes all the dirt or stain which Carpet get during weaving.
Our Rugs are washed using fresh water and eco-friendly household detergent.
Binding is an intricate Job, where worker bind it by Hand, by using Needle & Thread. Various types of binding done as per Client need.
Stretching is done to make the sides straight otherwise the carpet has some curved edges. It also helps to remove the wrinkles.
This is the finishing step in the manufacturing of carpet. The clipping& Embossing is done with minute detailing. It’s very important part of production. It enhances the beauty of Rugs.
The Packing instructions are followed as per requirements of the customer with bar coding and specified labeling instructions to meet the retirements of the retail stores.